How to achieve accurate loading with fixed ship loader
Fixed ship loaders achieve precise loading mainly through the following aspects:
1. Accurate material flow control
Fixed ship loaders are equipped with high-precision feeding devices and conveying systems that can accurately control the flow of materials. For example, a quantitative feeder can be used to deliver materials to the ship's cabin at a certain speed and flow rate according to the set loading plan. At the same time, the conveyed materials are weighed in real time through metering equipment such as belt scales, and the data is fed back to the control system so that the feeding amount can be adjusted in time to ensure that each cabin is loaded with the correct amount of materials.
2. Reasonable ship loading plan formulation
Before loading, a detailed loading plan is formulated based on the ship's structure, stability requirements, and cargo characteristics. Professional loading software is used to simulate the distribution of cargo in the ship's hold and calculate the reasonable loading volume and center of gravity position of each compartment. The loader operator loads cargo into each compartment in sequence according to the loading plan to ensure the balance and stability of the ship during loading.
3. Accurate positioning and material distribution system
The arm and chute of the ship loader have precise positioning functions, which can accurately place the materials at the designated position in the cabin. Through the advanced control system, the telescopic, pitching and rotation angles of the arm, as well as the telescopic and swinging of the chute, can be accurately controlled to evenly distribute the materials in the cabin and avoid the situation where the local accumulation is too high or too low. Some ship loaders are also equipped with automatic material distribution devices, such as rotating chutes or distributors, which can further improve the uniformity and accuracy of material distribution.
4. Real-time monitoring and feedback adjustment
During the loading process, sensors and monitoring equipment are used to monitor the ship's posture, the height and distribution of materials in the cabin, etc. in real time. For example, a laser rangefinder or ultrasonic sensor installed in the cabin can measure the height of the material in real time to determine whether the material has reached the set loading volume. Once a deviation is found, the control system will promptly adjust the working parameters of the loader, such as the boom angle, feeding speed, etc., to achieve accurate loading. At the same time, the operator will also manually intervene and adjust according to the actual situation on site to ensure the accuracy of loading.
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